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• The scope of supply by Voith includes a tailor-made package ranging from stock preparation to winder section, as well as service agreements and a clothing package.
• Once fully ramped up, the paper machine will produce 420,000 tons of high-quality recycled containerboard.
Mondi is a global leader in the production of sustainable packaging and paper. Once fully ramped up, the machine will produce 420,000 tons of high-quality recycled containerboard annually. The mill’s product portfolio includes waste-based fluting, starting with 80 gsm, testliner from 90 gsm upwards, and paper reels from 0.95 m to 3.35 m on Mondi’s widest recycled paper machine.
"The collaboration with the Voith team went smoothly and was very trusting. Thanks to Voith's full-line approach, our interfaces were significantly reduced, which allowed for the punctual commissioning of Mondi Duino. The use of the latest technologies ensures production efficiency."
Klaus Peller, COO at Mondi Containerboard
Voith delivered a customized solution comprising a BlueLine stock preparation system, the conversion of the existing machine into an efficient XcelLine paper machine, as well as service agreements and a clothing package. The project also included the rebuild of the existing winders for processing containerboard.
"We are very proud to have completed this rebuild on time and to the customer's satisfaction. This success not only confirms our leading position in the industry but is also the result of the trusting and long-standing partnership between Mondi and Voith. We will continue to work with Mondi on site beyond the rebuild to exploit the full potential of the new mill."
Martin Jauch, Senior Vice President Global Rebuilds at Voith
The customized package covers the entire process from stock preparation to the winder. The Voith solution optimizes resource utilization through highly efficient production. The BlueLine stock preparation system enables consistent, high stock quality with optimized fiber yield and low energy consumption. An IntensaPulper with a TwinPulp detrashing system ensures efficient stock pulping. Another highlight is Voith's InfiltraDisc filter for optimum drainage.
The paper machine has been equipped with state-of-the-art technologies, including a MasterJet Pro headbox, a proven DuoFormer CBv shoe-blade former, a DuoCentri NipcoFlex press, a SpeedSizer AT for uniform film application, and a MasterReel for high-performance winding. The rebuild of the existing VariTop winder significantly increases the efficiency and productivity of the entire line.
In addition to a service and clothing package, Voith supplied and installed OnControl automation technology (DCS & MCS) for controlling and visualizing the production processes. Furthermore, the OnQuality quality control system (QCS) including ModuleJet, ModuleSteam, and ModulePro actuators and scanners for basis weight and moisture, as well as the OnView information system, were installed. These optimize product quality and stabilize the production process.
The successful project collaboration demonstrates Voith's expertise and reliability as a full-line supplier in the industry and, together with Mondi, stands for efficient and sustainable paper production.
About Mondi Group
Mondi (mondigroup.com) is a global leader in packaging and paper, contributing to a better world by producing products that are sustainable by design. It employs 24,000 people in more than 30 countries and operates an integrated business with expertise spanning the entire value chain, enabling it to offer their customers a broad range of innovative solutions for consumer and industrial end-use applications. Sustainability is at the centre of its strategy, with its ambitious commitments to 2030 focused on circular driven solutions, created by empowered people, taking action on climate.
In 2024, Mondi had revenues of €7.4 billion and underlying EBITDA of €1.0 billion. Mondi is listed on the London Stock Exchange in the ESCC category (MNDI), where the Group is a FTSE100 constituent. It also has a secondary listing on the JSE Limited (MNP).
About the Voith Group
The Voith Group (voith.com) is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, paper, raw materials and transport & automotive. Founded in 1867, the company today has around 22,000 employees, sales of € 5.2 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
About Voith Paper
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services and products on the market and offers paper manufacturers holistic solutions from one source. The company’s continuous stream of innovations facilitates resource-conserving production and helps customers minimize their carbon footprint. With its leading automation products and digitalization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art digital technologies to improve plant availability and efficiency for all sections of the production process.
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niklas.dworschak[.]voith.com 
