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Heidenheim, Baden-Württemberg, Germany, 2020/07/02 - In collaboration with the research and service institute Papiertechnische Stiftung (PTS) Heidenau in Germany, Voith is introducing a new measuring method to detect unwanted tacky contaminants known as stickies - PTSpaper.com / Voith.com. FSE: VO2A
• New near-infrared measuring technology offers higher measuring accuracy and a wider range of applications compared to conventional measuring methods;
• Reliable detection of stickies and non-tacky contaminants;
• Voith, PTS Heidenau and PROPAKMA publish technical rule for sticky measurements as DIN SPEC 6745.
The measuring method, which uses a near-infrared (NIR) camera, allows the reliable detection of contaminants along the papermaking process and offers higher measuring accuracy and a wider range of applications compared to conventional methods. The associated technical rule was recently published as DIN SPEC 6745.
Higher measuring accuracy and wider range of applications
Compared to established methods in the paper industry, the measuring technology uses NIR to determine more comprehensive information about the contaminants with a high measuring accuracy. The spectral measurements obtained are compared and assigned to values of known contaminants. This allows further classification of the contaminants based on their chemical composition. In addition, both adhesive and non-tacky contaminants can be identified and classified using the NIR measuring technology.
Reliable identification, reduced laboratory effort
The new measuring method enables much more reliable information to be obtained while reducing the amount of laboratory work involved. “Using NIR technology to measure stickies allows the papermaker to determine sticky balances with reliable and sufficient accuracy based on single measurements,” says Dr. Linus Friedrich, Senior Manager R&D Fiber Systems at Voith Paper. “This demonstrates one of the benefits of the new measurement technology. With conventional methods, this was only possible to a limited extent due to the large variation in results,” Friedrich said.
Since the new measuring method uses laboratory sheets that can be produced by a laboratory sheet former and contain fibers, stickies and non-tacky contaminants, numerous intermediate steps in sample preparation are eliminated. For example, the sticky contaminants in a stock sample no longer need to be concentrated in order to be analyzed. The preparation time for laboratory sheet formation is significantly shorter and the measurement is less prone to error than applying conventional methods. Moreover, the new NIR measuring method can be used to evaluate final paper samples in addition to stock samples.
Technical rule published as DIN SPEC 6745
The technical rule developed in cooperation with Papiertechnische Stiftung (PTS) Heidenau and PROPAKMA was recently published as DIN SPEC 6745. The DIN SPEC is a preliminary stage of the DIN standard and describes the measuring procedure based on NIR measuring technology. The DIN SPEC 6745 is available to download free of charge from the Beuth Verlag website.
A new standard for the paper industry
Thanks to its technological advantages, the NIR measuring technology has the potential to replace established methods for measuring stickies. The publication of a technical rule on sample preparation and the performance of measurements has created the underlying conditions for setting a new standard in the paper industry.
The new measuring technology is available at the Voith Paper Technology Center in Heidenheim for the technology group’s R&D activities and for customer trials. This innovation can also be used, e.g., in service operations and customer audits. Voith is the first company in the paper industry to make use of the measuring device developed by PTS Heidenau (ptspaper.com) and thus, as a full-line supplier to the paper industry, contributes significantly to an ever better understanding and analysis of the entire paper manufacturing process through intensive research and development activities.
For more information about the Voith Paper Technology Centers please visit: voith.com/technologycenters
About the Voith Group
The Voith Group (voith.com) is a global technology company. With its broad portfolio of systems, products, services and digital applications, Voith sets standards in the markets of energy, oil & gas, paper, raw materials and transport & automotive. Founded in 1867, the company today has more than 19,000 employees, sales of € 4.3 billion and locations in over 60 countries worldwide and is thus one of the larger family-owned companies in Europe.
About Voith Paper
The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, components and products on the market and offers paper manufacturers solutions from one single source. The company’s continuous stream of innovations takes papermaking to the next level and facilitates resource-conserving production. With its Servolution concept, Voith offers its customers tailored service solutions for all sections of the production process. Voith Papermaking 4.0 ensures that equipment is optimally connected, while the secure use of generated data enables paper manufacturers to improve plant availability and efficiency.