Deltaray, a spin-off of Antwerp University and imec a world-leading research and innovation hub in nanoelectronics and digital technologies is taking quality control to the next level with the introduction of its ‘Accelerated 3D XRAY’ technology. Deltaray’s solution allows manufacturers to inspect products for possible defects up to 100 times faster and with a much finer granularity (up to 50 microns).
This speed enables total quality control, as every manufactured item is internally checked in a fully automated way. The spin-off's initial focus is on the medical devices, pharmaceutical and automotive industries.
“Inspecting larger numbers of samples using X-ray technology is one option to detect costly production errors, especially since products contain increasingly sophisticated components. Or one could decide to have all product runs manually inspected which obviously comes at a high cost,” says Dirk Hamelinck, CEO of Deltaray. “But now there is the Deltaray approach, using X-ray to accurately scan each product on the production line in detail and perform a full 3D quality check of every product without slowing down the production process.”
Leading manufacturers into the Quality 4.0 era
“Our Accelerated 3D XRAY portfolio sets a new quality control standard for companies that want to deliver zero-defect products,” says Hamelinck. “It detects production errors ten to a hundred times faster than existing computed tomography (CT) systems. And it accommodates a much finer granularity, measuring defects with an accuracy of up to 50 microns. Our initial focus is on the medical devices, pharmaceutical and automotive industries, enabling manufacturers to inspect complex and high-tech products such as syringes, implants, (petrol) pumps much more efficiently.”
“Inspired by the digital revolution, manufacturing has recently undergone a fundamental transformation also referred to as Industry 4.0. Efficiency and productivity have increased dramatically, the customer experience is paramount and quality requirements are higher than ever before. Given this new business reality, the introduction of Deltaray’s Accelerated 3D XRAY portfolio marks an important step forward when it comes to quality control. The technology enables manufacturing companies to enter the Quality 4.0 era,” says Rudy Lauwereins, vice president of R&D at imec. “Since the Deltaray team has focused on international business opportunities from the start, the brand-new spin-off has received tailored support from imec’s venturing team and the imec.istart accelerator program.”
The Deltaray technology was developed within VisionLab, an imec research group at Antwerp University. “For more than ten years, we have been conducting extensive research into this technology,” comments professor Jan Sijbers, co-founder and scientific advisor to Deltaray. “The underlying research track pursued a much quicker inspection of complex mechanical products, thereby offsetting manufacturers’ concerns such as cost and the shortage of skilled employees. With our technology, we can screen a product in a very detailed way using just a few scans.”
Deltaray has been selected to represent Belgium at EuroQuity, a prestigious online platform where promising companies and investors can meet.
Imec (imec-int.com) is a world-leading research and innovation hub in nanoelectronics and digital technologies. The combination of our widely acclaimed leadership in microchip technology and profound software and ICT expertise is what makes us unique. By leveraging our world-class infrastructure and local and global ecosystem of partners across a multitude of industries, we create groundbreaking innovation in application domains such as healthcare, smart cities and mobility, logistics and manufacturing, energy and education.
As a trusted partner for companies, start-ups and universities we bring together more than 4,000 brilliant minds from almost 100 nationalities. Imec is headquartered in Leuven, Belgium and has distributed R&D groups at a number of Flemish universities, in the Netherlands, Taiwan, USA, and offices in China, India and Japan. In 2019, imec's revenue (P&L) totaled 640 million euro.
Imec is a registered trademark for the activities of IMEC International (a legal entity set up under Belgian law as a "stichting van openbaar nut”), imec Belgium (IMEC vzw supported by the Government of Flanders), imec the Netherlands (Stichting IMEC Nederland, part of Holst Centre and OnePlanet, supported by the Dutch Government), imec Taiwan (IMEC Taiwan Co.), imec China (IMEC Microelectronics (Shanghai) Co. Ltd.), imec India (Imec India Private Limited) and imec Florida (IMEC USA nanoelectronics design center).
About University of Antwerp
The University of Antwerp (uantwerp.be) is a research university where pioneering, innovative research is conducted at an international level. Research and education are closely linked. Educational innovation is a constant focus, and special care is also taken to welcome and guide each of the 20,000 students spread across our nine faculties.
The University of Antwerp is not an island: we build bridges to secondary education, to industry and, by extension, to society as a whole. With over 6,000 members of staff, the University of Antwerp is one of the most important employers in Antwerp, Flanders’ largest city.
DELTARAY (deltaray.eu) is a recent tech startup, founded in BE-Flanders on July 4th 2019, with the ambition to become the new class leader in the market of Quality 4.0 inspection. We offer turnkey inspection solutions to zero defect industry leaders as the missing link in their Industry 4.0 approach. Our technology originating from Imec and the university of Antwerp brings uncompromised detection beyond the human eye.